A recipe for success at Tasti Foods
Discover how Yakka engineered a seamless solution for Tasti Foods, tackling complex A-class asbestos removal and roofing replacement without disrupting their 24/7 operations. Our precision and expertise ensured continuous production for this beloved New Zealand brand.
Navigating complexity: A-class asbestos in a live environment
The Tasti Foods project presented a unique challenge: the removal of A-class asbestos from within an active, 24/7 food manufacturing business. Our task extended beyond just removal; we were also responsible for replacing the asbestos roofing with new long-run roofing. A critical aspect was supporting a large quantity of roof mounted service conduits and piping from a temporary scaffold system, ensuring all services maintained full operational status throughout the entire process.
Precision engineering: Maintaining operations amidst critical works
Yakka’s approach involved meticulous planning and execution. We installed a birdcage platform directly below the ceiling, above the manufacturing plant. This platform was meticulously wrapped and tested to maintain an airtight, A-class negative pressure environment throughout the asbestos removal. The platform was extended to accommodate the decontamination unit and negative pressure units. We cleaned the ceiling voids of A-class asbestos in stages, followed by the removal and replacement of the asbestos roofing. As these processes were completed in each stage, the polypanel ceilings were removed and replaced with fire-retardant polypanels. Upon completion, the birdcage was safely removed, leaving behind a fully operational and upgraded facility.
Seamless transition: Full production, zero downtime
The ultimate measure of success for the Tasti Foods project was achieved: Tasti maintained full production capacity throughout the entire duration of the works. This highlight underscores Yakka's commitment to delivering complex industrial solutions with minimal disruption to client operations, demonstrating our capability to handle sensitive environments with precision and professionalism. It was a testament to our team's skill and dedication, ensuring business continuity for a valued client.